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MIM short report
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Advantages of the MIM
process
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Excellent shaping
possibilities
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Very complex-shaped
parts can be manufactured without or with only very
little secondary finishing. Undercuts, which are
not possible with conventional sintering processes,
can be realised with MIM without problems. One
particular advantage of the Parmatech process is
the extremely accurate reproduction of even the
finest mould cavities. The extremely flowable
material also allows the forming of sharp
edges.
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Very good
material properties
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In
contrast to conventional compression and sintering,
which usually allows densities of 90% of the
theoretical material density. The MIM process
reaches densities of between 96% and 100% of the
theoretical material density. Thereby, material
properties are reached which largely correspond to
those of parts processed entirely of metal.
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Excellent surface
quality
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The
surface of MIM parts is far superior to that of
precision cast parts. A roughness height of Ra 3.2
is reached without polishing. Thereby, finishing
and polishing costs can be eliminated or
substantially reduced.
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Low tolerance
limits
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The MIM process
allows an accuracy of better than +/- 0.3% of the
required dimensions. This means that with respect
to extremely small parts, the accuracy can be in
the range of hundredths of a millimetre.
Calibrating, or secondary finishing may become
necessary with parts of larger dimensions.
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Material
selection
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MIM parts
usually do not have to be mechanically refinished.
The harder it is for a material to be machined, the
more advantageous the MIM process. In particular
stainless steel, soft magnetic alloys, iron/nickel
materials but also tool steel and special purpose
alloys can be employed. Case hardening of MIM parts
is also possible without problems and is often
usual. All surface treatment processes such as
nickel plating, hard chroming etc, can also be
applied.
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